Targeting the pain points of different industries—such as the labor protection industry's stringent requirements for product protection performance, the medical industry's pursuit of sterile production, and the hotel and tourism industry's need to balance cost and quality—the solution integrates advanced automation technologies, intelligent control systems, and flexible production models to achieve the multiple goals of improving production efficiency, stabilizing product quality, and optimizing labor costs. This helps companies build core advantages in industry competition and promotes the industry's upgrade towards efficiency, standardization, and intelligence.
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The fully automatic filter cartridge equipment is specifically designed for the automated production of gas repellent cartridges. The entire production line mainly consists of four parts: a filter element welding machine, a filter cartridge filling machine, a labeling and coding machine, and a packaging machine. Its main function is to fill the cartridges with activated carbon and other filter materials in the correct quantities, automatically assemble and weld the top cover, and achieve fully automated production from filter element punching to finished product packaging. Different styles of filter cartridges can be produced according to mold shapes, and some parts of the equipment can be purchased for individual production based on actual production needs.
I. Working Principle The filter cartridge filling machine adopts a multi-station rotary table design. An automatic robotic arm feeds the cartridges and sequentially completes the assembly of the bottom box and compressed cotton, ultrasonic welding, automatic carbon filling, automatic pressure treatment, automatic top cover application, and ultrasonic welding of the top cover to the bottom box. The entire process is controlled by a PLC and displayed on a touch screen, ensuring simple and safe operation.
II. Features and Advantages
1. High Efficiency and Automation: This equipment can automatically complete the filling and assembly of filter cartridges, significantly improving production efficiency.
2. Precise Quantification: Utilizing a metering cup and vibrator, the stability and consistency of the carbon granules are ensured, achieving precise quantity dispensing.
3. Safe and Reliable: Employing PLC control and touchscreen operation, it features automatic identification and powder-free protection in case of a lack of a bottom box, guaranteeing operational safety.
4. Easy Maintenance: The equipment has a rational structure, facilitating cleaning and maintenance, and reducing operating costs.
| Model | LY-KM01 |
| Dimensions | 11500*3500*2500mm |
| Output power | 20Kw |
| Speed | 15-20pcs/min |
| Air pressure | 0.6-0.8 mpa |
| Weight | 4500KG |
| Power supply | Ac220v 50/60hz |
| No. | Component Name | Quantity |
|---|---|---|
| 1 | Vibrating Feeder (Optional) | 2 Sets |
| 2 | Double-Layer Material Rack | 1 Set |
| 3 | Bottom Box Transfer Mechanism | 1 Set |
| 4 | Cover Transfer Mechanism | 1 Set |
| 5 | Filter Cotton Punching Mechanism | 2 Sets |
| 6 | Filter Cotton Welding Mechanism | 2 Sets |
| 7 | Speed-Regulating Motor | 3 Sets |
| 8 | Material Tray | 1 Set |
| 9 | Suction Mechanism (Optional) | 1 Set |
| 10 | Carbon Loading Mechanism | 1 Set |
| 11 | Leveling Mechanism | 1 Set |
| 12 | Cover Closing Mechanism | 1 Set |
| 13 | Forming Welding Mechanism | 1 Set |
| 14 | Discharging Transfer Mechanism | 2 Sets |
| 15 | Servo Motor | 12 Sets |
| 16 | Ultrasonic System | 3 Sets |
| 17 | Operating System | 2 Sets |
| 18 | Operation Panel | 2 Sets |
| No. | Component Name | Brand |
|---|---|---|
| 1 | PLC | Inovance |
| 2 | Servo Motor | Inovance |
| 3 | Ultrasonic | Huitong |
| 4 | Transducer | Chenggong |
| 5 | Stepper Motor | Leadshine |
| 6 | Solenoid Valve | Airtac |
| 7 | Cylinder | Airtac |
| 8 | Deep Groove Ball Bearing | NSK/Renben |
| 9 | Linear Bearing | KOLMB |
| 10 | Guide Rail | Taiwan Hiwin |
| 11 | Touch Screen | Inovance |
| 12 | Circuit Breaker | Chint |
| 13 | Button | Japan Lequan |
| 14 | Relay | Omron |
| 15 | Sensor | Panasonic, Omron |
| 16 | Reducer | Zhuolan |
| 17 | Ball Screw | TBI, AIK |
| 18 | Coupling | Dixie |
| 19 | Switching Power Supply | Mean Well |
| 20 | Air Pipe Connector | Isaiah |
Loy Technology Co., Ltd. We specialize in the research, development, manufacturing, and sales of intelligent automation equipment, with years of experience in the industry. Adhering to the principle of "Technology + Expertise + Service," and leveraging a team with over 20 years of experience, we have established a strong presence in the field of custom-made automation for non-woven products.Our products include mask machines, automated equipment for disposable non-woven products and respiratory protective equipment, packaging machines, and tissue machines, boasting leading technology and reliable quality. We collaborate with leading brands such as Dasheng and Sanqi, and our products are exported to Korea, Europe, and the United States, earning widespread customer recognition.
2023
Since16000㎡
Area100+
Customers
sales@loy.ltd
