Targeting the pain points of different industries—such as the labor protection industry's stringent requirements for product protection performance, the medical industry's pursuit of sterile production, and the hotel and tourism industry's need to balance cost and quality—the solution integrates advanced automation technologies, intelligent control systems, and flexible production models to achieve the multiple goals of improving production efficiency, stabilizing product quality, and optimizing labor costs. This helps companies build core advantages in industry competition and promotes the industry's upgrade towards efficiency, standardization, and intelligence.
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This equipment is specifically designed for producing mosquito repellent patches with burst beads. It utilizes ultrasonic welding technology to precisely embed the burst beads into the patch, achieving highly efficient and automated production. From raw material feeding to finished product unloading, the entire process requires no manual intervention, ensuring uniform and deviation-free patches and consistent product quality. Suitable for mass production of mosquito repellent patches, it is widely used in the daily chemical and health protection industries.
Machine Features:1. The equipment adopts a fully automated design, requiring no manual intervention throughout the entire production process from raw material feeding to finished product unloading. This significantly reduces labor costs, improves production efficiency, and enables 24-hour high-efficiency operation.
2. Utilizing advanced ultrasonic welding technology, each mosquito repellent patch is firmly formed, eliminating the need for chemical adhesives, making it environmentally friendly and highly efficient. Simultaneously, the welding quality is stable and reliable, resulting in highly durable finished products.
3. Equipped with a high-precision control system, ensuring precise positioning of each mosquito repellent bead, resulting in uniform and deviation-free application. This further enhances product consistency and quality, meeting the needs of high-standard customers.
4. Employing a PLC control system combined with a touchscreen intelligent operating interface, users can easily set parameters, monitor equipment status, and manage production data in real time. Operation is simple and maintenance is convenient.
5. The optimized production process and power system not only significantly reduce equipment energy consumption but also effectively reduce waste generation, improve resource utilization, and meet modern environmental protection production requirements.
6. The equipment adopts a modular design, which facilitates maintenance and upgrades, and has strong expandability. Functional modules can be customized according to customer needs to meet diverse production requirements.
| No. | Item | Specification |
|---|---|---|
| 1 | Product Name | Automatic Bead Mosquito Repellent Patch Machine |
| 2 | Model | LY-DN016 |
| 3 | Power/Current | 14KW |
| 4 | Power Consumption | 14kW·h |
| 5 | Power Supply | Two-phase Three-wire System |
| 6 | Efficiency | 100-120PCS/MIN (depending on materials used) |
| 7 | Voltage | 220V |
| 8 | Air Pressure | 7-8kg |
| 9 | Weight | 1.5T |
| 10 | Machine Dimensions | L4.6M × W1M × H2M |
| 11 | Material | Leather, Sponge, PP Non-woven Composite Paper |
| 12 | Product Size | 35MM (customizable) |
| 13 | Product Shape | Regular Round |
Configuration List
| Item | Quantity | Brand / Origin | Maintenance Period | Remarks |
|---|---|---|---|---|
| Main Circuit Control Box | 2 sets | Factory self-made, imported electronic accessories | 6 months | |
| PLC | 1 set | XDH-60T4-E | 6 months | |
| Inverter | 4 pcs | A025 | 3 months | |
| Sensor | 4 pcs | Displacement Controller | 3 months | |
| Inductor | 4 pcs | BK3-30N | 3 months | |
| Inductor | 4 pcs | PL-05N | 3 months | |
| 20# Servo Motor | 4 sets | Xinje | 6 months | |
| 1.5KW Servo Driver | 1 set | Xinje | 6 months | |
| 0.75KW Planetary Reduction Motor | 3 sets | Fengxin | 6 months | |
| 0.75KW Servo Motor | 5 sets | Xinje | 6 months | |
| 0.75KW Servo Driver | 8 sets | Xinje | 6 months | |
| 400W�W Servo Motor Cable | 9 sets | Xinje | 6 months | |
| 400W Servo Driver | 8 sets | Xinje | 6 months | |
| Electric Cylinder | 5 sets | Airtac | 6 months | |
| Inverter | 13 sets | JSCC | 6 months | |
| 57 Stepper Motor | 6 sets | Best | 6 months | |
| Touch Screen | 1 set | Xinje | 6 months | |
| Filter | 1 set | Shiluoke | 6 months | |
| 1.5KW Bus Servo Driver | 3 sets | Xinje | 6 months | |
| 15K Ultrasonic Transducer | 1 set | Hongri | 6 months | |
| Air Cylinder | 1 set | Full set of Airtac cylinders | 6 months | |
| Welding Wheel | 1 set | Factory self-made | 6 months | |
| Cutting Wheel | 1 set | Factory self-made | 6 months |
Loy Technology Co., Ltd. We specialize in the research, development, manufacturing, and sales of intelligent automation equipment, with years of experience in the industry. Adhering to the principle of "Technology + Expertise + Service," and leveraging a team with over 20 years of experience, we have established a strong presence in the field of custom-made automation for non-woven products.Our products include mask machines, automated equipment for disposable non-woven products and respiratory protective equipment, packaging machines, and tissue machines, boasting leading technology and reliable quality. We collaborate with leading brands such as Dasheng and Sanqi, and our products are exported to Korea, Europe, and the United States, earning widespread customer recognition.
2023
Since16000㎡
Area100+
Customers
sales@loy.ltd
